An example of the precision required can be found in the standard's detailed test methods, such as the measurement of , crimp width (Cw) , and other critical physical dimensions to ensure the mechanical quality of the crimp.

The standard mandates that for any crimp connection, the cross-sectional geometry (crimp height and width) must be within a defined tolerance band. This is verified by:

: Emphasizes that the quality of the connection is inseparable from the tool used; it mandates the use of tools that match the specific terminal and wire size. Testing Procedures

: Specifies maximum allowable contact resistance. The connection must maintain low resistance even after aging or environmental exposure.

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of the breakage load of the annealed copper wire for sections up to 1.5 mm². Electrical Stability : It provides test procedures for contact resistance test currents to verify performance under load. Mechanical Integrity

To verify a connection, the standard mandates several rigorous testing procedures: Wire stripping in focus - Phoenix Contact

While the core sections outline the strict "what" and "how-to" for testing, a key strength of DIN EN 60352-2 is its inclusion of (often in an annex). This section acts as a bridge between theory and the shop floor, providing valuable advice for quality personnel and engineers. Key points from this guidance include:

Like all key technical standards, DIN EN 60352-2 has evolved over time to incorporate advancements in technology and safety. Understanding the version history is crucial, as the first edition, , was based on the 1990 edition of IEC 60352-2. Over the years, amendments were introduced to refine requirements.

Provides TS EN 60352-2, which adheres to the same European requirements.

It provides a uniform framework for labs and manufacturers to test and validate crimping tools, terminals, and assemblies. Core Components of the Standard

Connections are cycled between extreme high and low temperatures to test for material fatigue or loosening.

applies to solderless crimped connections designed for use in electrical and electronic equipment. The standard focuses on the connection between a stranded conductor (wire) and a crimp barrel (contact) made using high-quality precision tools. Key components of the standard include:

This hands-on section helps to demystify the standard, providing practical checklists and observations that can be used to quickly and accurately assess crimp quality on the production line.

Need help with crimp process validation or pull force calculations? Contact a certified test laboratory accredited to DIN EN 60352-2. Do not guess—test.

Crimping enables fast production at any scale using automated or manual tools.

: Crimping must be performed using tools approved by manufacturers that meet the standard's performance criteria. iTeh Standards 3. Core Test Methods

In essence, if your project involves crimping wires within these specific parameters, DIN EN 60352-2 is your definitive guide for ensuring a reliable, standard-compliant result.

This standard specifies requirements for used in electrical and electronic components, including: